After long-term use, motors will experience uneven wear, which is a natural result of wear and a normal phenomenon. However, improper installation and use, poor lubrication, and excessive or insufficient bearing clearance can accelerate wear, even leading to motor equipment failure and downtime.

In a certain enterprise, the wear of the bearing position of the motor shaft caused gaps, resulting in rotor bouncing, body heating, shaft binding, and cylinder sweeping. The usual practice is to replace the motor shaft, but the cost is high, and the repair cycle is long, sometimes there is not enough time during urgent production. Moreover, if the diameter wear of the bearing position exceeds 0.2mm, the conditions for using the spraying process are not met, and the cost is generally high. In actual operations, the repair technology using Soley carbon nanopolymer materials was adopted. The following are the repair steps:

1. Prepare in advance, gather the necessary tools, and determine the appropriate repair process based on the actual situation.

2. Clean the repair surface. Grind off the burrs on the motor shaft and clean the oxide layer and dirt from the area to be repaired to meet the equipment repair requirements.

3. Choose the appropriate Soley carbon nanopolymer material and perform blending treatment to ensure the mixture is uniform in color.

4. Apply the material evenly at the wear point of the shaft neck, ensuring the thickness of the material is appropriate, and also apply a thin layer of material on the inner wall of the tooling.

5. Quickly install the tooling in place, tighten the bolts, and pay attention to the installation position of the tooling during the installation process while avoiding deformation of the tooling.

6. Cure the material. To speed up the curing time, an iodine tungsten lamp can be used for heating, generally heating to 60℃-80℃ is sufficient. Do not use an open flame.

7. Remove the tooling, remove excess material, and then check whether it has returned to the original size. After confirming that the repair is qualified, reassemble all components, completing the repair.

As an important device to ensure normal production in enterprises, damage to motors during operation will severely affect normal production. The reality is that the periodic large-scale scrapping and replacement and continuous large-scale procurement create a huge conflict of interest. The emergence of Soley carbon nanopolymer materials has improved the equipment management system of enterprises, providing means and basis for quickly repairing various problems that arise during equipment operation, laying a good technical foundation for improving the level of equipment management in enterprises.